Processing the MR Queue

What is the MR Queue?

Following the submission of a Material Request (MR), is step #2 in the Procurement Process - Processing the MR Queue.

This step is sort of a triage, that allows the person responsible for procuring the items to determine whether the items necessary for your scope of work:

  1. Need to be placed on a Purchase Order to one or more vendors,

  2. Are already on-hand; and available, in which case you can ‘Allocate from Inventory’,

  3. Are readily available from ‘Stock’, such as screws, glue, sandpaper (consumables).

 

Note:
The quantity of items shown in the ‘OH’ column (On-hand) represents how many of these items are ‘in-the-building’, so to speak.

The quantity of items shown in the ‘AVL’ column (Available) represents how many of these items are available to allocated to the particular project the Material Request was submitted for.

 

 

  1. Navigate to the ‘POs’ form found in the Purchasing/Inventory group on your ribbon menu.

  2. Select the MR tab.

  3. Sort your table by any way you’d like (Note: for this example, we’ve sorted first by ‘AVL’ and then by ‘Stock’. Each time you click another header, it adds it to the sort order. Click once to add the column to the sort order, and click the same header a second time to change the sort from ascending, to descending. Don’t like your sort? - Double-click any column header to clear your sorts.


     

     

  4. When you right-click on any row in the MR Queue, a pop-up context menu will open. Here, you have the options to place the selected item on a Purchase Order, Allocate from Inventory (think: ‘On-hand AND ‘Available’), or Use Stock (showing greyed-out because the item selected isn’t a ‘Stock’ item).

     


Adding an Item to a Purchase Order

  1. Pay particular attention to the quantities in the ‘AVL’ column. A blank column indicates this item has never been ordered before. A value of zero means it’s been ordered before, but there aren’t any available to fulfill this request. In either case, these items here need to be placed on a Purchase Order. Your two options are to ‘Add to Current PO’ or ‘Add to New PO’.

     

  2. Right-click on any item that you want to add to a purchase order. If you already have a current purchase order prepared for a vendor, but haven’t submitted it yet, you can choose to ‘Add to Current PO’. Otherwise, select ‘Add to PO’. Click here to go to Purchase Orders.

     


Allocating From Inventory

  1. When you have enough items available (AVL) to fulfill the desired quantity (Qty), you can allocate the items from inventory. In this example, each of the quantities available are more than enough to satisfy the desired quantity. The ‘OH’ (On-hand) column indicates the number of items ‘in-the-building’, so to speak, but as you can see by the delta between AVL and OH, many of the items on-hand are already allocated to other projects.

  2. Right-click any item in the MR Queue and select ‘Allocate Inventory’.

     

  3. Change the quantity needed, in the event something changed since the MR was initially submitted.

  4. Add a note (optional - Adds a note in the Inventory Transaction log).

  5. Move the allocated items to a different location within your building.

  6. Click ‘OK’ when ready.



Once you’ve allocated ‘Available’ inventory to your job, the ‘Available’ quantity will be reduced by the number that you allocated. So, in the above example, there were 17 available, we allocated 12, so the new current available equals five (5).


Use Stock

  1. Items that are identified with a checkmark in the ‘Stock’ column can be pulled from parts/materials that your organization keeps on-hand and restocks frequently, but are not typically, precisely accounted for when it comes to the quantity, volume, or lineal feet consumed. For this example, Natural Cork in 1/4” thickness is purchased by 4' x 50' rolls. The number of rolls are tracked in ‘Inventory’. However, when consuming some of a roll for this project, we’re going to ‘Use Stock’.

    Other good examples of ‘Stock’ are screws, dowels, glue, bundles of shop rags, rubber bumpers, and bubble wrap.

     

  2. Right-click any row in the MR Queue that has the ‘Stock’ checkmark selected and select ‘Use Stock’ from the pop-up context menu.


What if there is a quantity available,
but my desired quantity is greater?

When there is a positive number available in the ‘AVL’ column, but the quantity you need for your scope of work is greater than what’s available, you need to split the record.

Spitting the record will create a second identical record, except quantities will be different. So, in this example above, we’ll split the record, and in doing so, we’ll indicate that we need a quantity of six (6), that will subsequently be placed on a purchase order.

Once we have two separate records, we can ‘Allocate Inventory’ for three (3) from inventory and add six (6) to a purchase order by either ‘Add to Current PO’, or ‘Add to New PO’, thus satisfying the needed quantity of nine (9) total.

To split an MR request:

  1. Right click on the row to open the pop-up context menu.

  2. Select ‘Split Record’.

     

  3. Enter the quantity that needs to be put onto a purchase order.

  4. Click ‘OK’.

     

    What once was a single record with a needed quantity of nine (9) is now two separate records; one record for a quantity of three (3), and one for a quantity of (6).

  5. Select the row with the needed quantity of three (3) and ‘Allocate Inventory’.

  6. Select the row with the needed quantity of six (6) and ‘Add to Current PO, or 'Add to New PO’.


Check Stock

As with any inventory system, it’s only as good as the data people enter to keep the system accurate and up to date.

When materials are received-in, the ‘On-hand’ and ‘Available’ quantities in your inventory will go up. Conversely, when items are consumed/used for a project, the numbers in your inventory will go down.

The ‘Check Stock’ option is a safety net feature that allows the Purchasing Agent to request that someone confirm that the reported quantity in the inventory is accurate. (Think: Trust, but verify)

When you select an item in your MR Queue and then select the ‘Check Stock’ option, it will prompt you for a ‘Due Date’. Ideally, this due date should be sometime before the necessary ‘Order By’ date.

  1. Select your desired ‘Due Date’.

  2. Click ‘OK

The selected item disappears from your MR Queue and gets sent to the ‘Stock Check’ Queue on the Inventory form. In larger organizations, someone in the warehouse is often tasked with checking the stock check queue a few times each day.

To get to the ‘Stock Check’ Queue:

  1. Navigate to the Inventory form.

  2. Select the ‘Stock Check’ tab.

  3. Once the item count has been confirmed, right Click the desired item in the list, and choose from one of three options:

    1. Allocate from Inventory.

    2. Use Stock.

    3. Push Back to MR Queue, in which case the

      If the stock check resulted in the option to ‘Push Back to MR Queue’, it leaves the Stock Check Queue and is returned to the MR Queue where the item is designated with an alert icon. This indicates that the quantity shown in the inventory will not satisfy the needed quantity, and the Purchasing Agent can add that item to a purchase order.